Thermoform Display
We possess one of the largest set-up of Thermoforming machines in India with capability to form upto 4’ x 8’ size. — 15 thermoforming stations with capability to form sheets up to 4' x 8' in size.
We manufacture thermoform counter displays, wall hanging dispensers, parasite hangers, tabletop units and lit/non-lit POP/POS elements for India's leading FMCG, pharma, cosmetics and retail brands.
With in-house HIPS and ABS sheet extrusion, in-house diemaking and end-to-end production from material to dispatch, we give clients complete control over material quality, brand colour accuracy, and project confidentiality.
Our expertise in Predistorted graphic Thermoforming, for Lit and Non lit POP/POS elements, have given us a special status in the industry and consistently won us International awards.
Types of Thermoform Displays We Manufacture
Thermoform Counter Display
A thermoform counter display is a vacuum-formed plastic unit placed at retail checkout counters or service desks to hold and present a brand's products or promotional material. Made from HIPS or ABS sheets, counter displays are lightweight, durable, and can be produced in brand-specific colours with printed graphics applied before or after forming. Common applications include FMCG sachets, cosmetics samples, pharma OTC products, and telecom SIM card dispensers.
Vacuum Formed Wall Hanging Dispenser
Wall hanging dispensers are thermoformed units mounted on walls or gondola shelves in general trade and kirana stores. They hold FMCG products in easy-reach configurations and are designed for high-volume dispensing without staff assistance. Typically made from HIPS with back-panel graphic printing.
Parasite Hanger Display
Parasite hangers attach to existing shelving or gondola fixtures in modern trade environments (hypermarkets, supermarkets). They are used for impulse-purchase products where brand visibility at eye level is critical. Spectrum Scan manufactures parasite hangers in multiple pocket configurations with full predistorted graphic thermoforming for lit display applications.
Tabletop Thermoform Display
Tabletop units are freestanding thermoformed displays placed on countertops, pharmacy dispensing counters, or cosmetic treatment tables. They are typically smaller format, high-detail displays used for premium product presentation.
Lit and Non-Lit POP/POS Thermoform Elements
Spectrum Scan has developed expertise in predistorted graphic thermoforming — a specialist technique where printed graphics are intentionally distorted before thermoforming so that once the plastic sheet is vacuum-formed into its final 3D shape, the graphics appear perfectly proportioned. This capability is critical for backlit display cabinets, illuminated counter units, and curved POS display elements where standard flat-printed graphics would distort on forming. Our expertise in predistorted thermoforming for lit and non-lit POP/POS elements has won us recognition at international awards in the POSM industry.
Manufacturing Capabilities
All thermoform displays are produced end-to-end at our Vasai East, Mumbai facility — from sheet extrusion to diemaking to forming to dispatch:
| Capability | Specification |
|---|---|
| Thermoforming stations | 15 stations including automatic inline forming machines |
| Maximum format size | 4' x 8' (1,219mm x 2,438mm) |
| Sheet materials | HIPS (High Impact Polystyrene) and ABS (Acrylonitrile Butadiene Styrene) |
| Material production | In-house plastic extrusion — full control over thickness and brand colour |
| Diemaking | In-house — enables pre-printed and non-printed material transformation |
| Graphics capability | Predistorted graphic thermoforming for lit and non-lit POP/POS elements |
| Production volumes | Small, medium, and large — scalable with automatic inline machines |
| Project confidentiality | Complete — no external diemaking or material outsourcing |
Industries We Serve
FMCG — Fast Moving Consumer Goods
Our largest application segment. Spectrum Scan produces thermoform counter displays, dispensers, and parasite hangers for sachets, pouches, and small-format FMCG products across personal care, food & beverage, and home care.
Cosmetics and Personal Care
Premium counter displays and tabletop units for beauty brands requiring exact colour reproduction and high-gloss finish.
Pharmaceuticals and OTC Healthcare
Counter and wall-mounted dispenser units for pharmacy chains, hospital dispensaries, and medical retail counters. Material compliance and dimensional accuracy are critical for this segment — our in-house extrusion ensures consistent gauge across production runs.
Modern Trade and Retail
Thermoform gondola fixtures, parasite hangers, and category display units for hypermarkets, supermarkets, and modern trade chains. Our automatic inline forming machines handle the production volumes modern trade supply chain requirements demand.
Banking, Insurance and Telecom
Counter display units for SIM cards, insurance product brochures, and banking forms at service counters and retail service points.
How to Order a Custom Thermoform Display
- Share your brief — product type, dimensions, material preference (HIPS/ABS), quantity, and application (counter, wall, parasite, tabletop). Share brand colour codes and any reference display if available.
- Design and diemaking — our team prepares the thermoforming die in-house. For lit display elements requiring predistorted graphics, our team handles graphic distortion mapping at this stage.
- Sample approval — we produce a pre-production sample for your approval before full production run.
- Production and dispatch — full production at our Vasai East, Mumbai facility. Dispatch to your warehouse or directly to retail distribution points as required.
Contact us: marketing@spectrummail.com
Phone: +91-250-2452111 / +91-250-2452112 | Mon–Sat 10am–6pm
Address: Plot No. 64/65, Sector-1, Gauraipada, Vasai East, Mumbai, Maharashtra 401208
Frequently Asked Questions
What is a thermoform counter display?
A thermoform counter display is a vacuum-formed plastic unit designed to hold and present products at retail checkout counters, pharmacy counters, or service desks. Manufactured from HIPS or ABS sheets, these displays are lightweight, durable, and can be produced in custom sizes, brand colours, and finishes with pre-printed or post-printed graphics.
What is the difference between HIPS and ABS for thermoform displays?
HIPS (High Impact Polystyrene) is the most common material for general trade POSM — it thermoforms easily, accepts pre-printing well, and is cost-effective for high-volume runs. ABS (Acrylonitrile Butadiene Styrene) offers superior surface finish and higher impact resistance, making it better suited for premium counter display units and durable lit POS elements. Spectrum Scan extrudes both materials in-house.
What is the minimum order quantity for custom thermoform displays?
Minimum order quantities depend on the display type, format size, and material. Contact our team at marketing@spectrummail.com with your brief and target quantity for a specific MOQ and quotation.
Can you manufacture thermoform displays for lit (backlit) POP/POS applications?
Yes. Spectrum Scan specialises in predistorted graphic thermoforming for lit and non-lit POP/POS display elements. Predistortion ensures that graphics applied before thermoforming appear correctly proportioned after the sheet is vacuum-formed into its final 3D shape — critical for backlit display cabinets and illuminated counter units.
What is the lead time for a custom thermoform display order?
Lead time depends on order complexity, quantity, and whether tooling (diemaking) is required from scratch. As all diemaking is done in-house, we avoid outsourcing delays. Contact our team with your brief for a project-specific timeline.
What industries do you supply thermoform counter displays for?
Spectrum Scan supplies thermoform POSM for FMCG, cosmetics and personal care, pharmaceuticals, modern trade retail, banking and telecom service points, and electronics. Our clients include Bharat Petroleum Corporation Ltd. and L'Oreal India Pvt. Ltd.
